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Does it sound/feel like that u-joint slam you'd get from old Chevy or Fords?
If so it is possibly that computer controlled synchronizer in the transfer case. A reset of the system is necessary along with possible replacement of that little (motor?).
I'm sure I mangled the description but I had to have it done on my 2005 4.4i although my 05 4.8iS which is driven like I stole it hasn't had that issue so far.... Thank God.
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"When the Team Chief said.... You're trapped in a hole with nothing but a goat and a slinky, what do you do? Stubby said, I'm not sure but it won't end well for the goat...." ~(Overheard) Last day, Phase 3, Q Course
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