View Single Post
  #1  
Old 10-12-2018, 04:55 PM
blndweasel blndweasel is offline
Member
 
Join Date: Sep 2018
Location: Front Range, CO
Posts: 40
blndweasel is on a distinguished road
Valvetronic Eccentric Shaft Replacement N62

Hi all, this is my first substantive post here. Backstory, I picked up a 2009 4.8i Sport knowing it smoked at idle. I took the easiest route first, replacing CCV diaphragms, then valve cover gaskets.

When I got to the valvetronic motors, I found one with two missing screws, one loose screw, and one that was completely cross-threaded. I believe this incorrect mounting led to play along the axis of the valvetronic worm gear, and caused chipping on the gear faces of the eccentric shaft. Picture attached.

I decided to purchase the camshaft fixture 11 9 470 and related pieces, as well as a used cylinder head off a donor N62. I swapped the eccentric shaft into my engine successfully. The job was actually quite fun, given I already had the cylinder head covers off.

I did the valve stem seals while I was in there, using the AGA tool set. I won't expand on that, because it's off topic.

Here is the list of special tools needed, which I assembled from TIS:

Camshaft/Eccentric Shaft Bridge:

11 9 470 - intake camshaft and eccentric shaft bridge (tool I purchased included all the accessories listed below)
11 9 472 - bearing bracket to intake camshaft alignment piece
11 9 473 - knurled fastener - main
11 9 474 - knurled fastener for securing tool 472 (L shaped) to bearing caps 2 and 3
11 9 475 - "centering sleeves" for aligning special tool 472 (L shaped) to bearing caps 2 and 3

Valvetronic Spring Installation/Removal Tool:

11 9 480

Valvetronic Spring protector sleeve:

11 9 490 *** See attached photos, I purchased some generic nylon spacers found in the specialty hardware section at my local Home Depot

Camshaft Alignment Tools:
11 9 190, 11 9 460, 11 9 461, 11 9 462, 11 9 463 (Standard kits include all of these tools)

Parts:
11377615379 - needle bearing for eccentric shaft (4)
Eccentric shaft position sensor (I put new ones on both sides, you might re-use yours)
Upper timing case gasket
Vanos solenoid seals (might as well while you're in there)
Cylinder head cover gaskets, and everything else you would do as part of a cylinder head cover replacement.

I'm not sure if I have any brilliant observations to share, it was all relatively straightforward and well documented in TIS.

If anyone has questions, feel free to ask.
Attached Images
       
Reply With Quote

Sponsored Links