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Old 01-28-2023, 11:10 AM
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Henn28 Henn28 is offline
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Quote:
Originally Posted by CapeX5 View Post
That sound you hear is most likely your front driveshaft splines getting ready to strip where it goes into the transfer cast! I would suggest doing your research and getting it done before it leaves you stranded in the middle of an intersection like happened to me last month! Lot's of info here and elsewhere on this subject. I would encourage you to keep it simple and just have the longer spline solution done. Lot's of people make this a lunar moon landing project, it doesn't need to be. But, get it done sooner than later.
I added new splines when I swapped the new motor in last year. I got an extra half inch into the xfer case without pulling it. I do notice a very tiny bit of play of the shaft splines in the transfer case when I work the driveshaft in a circular motion. Very, very slight, but I never did this to my OE shaft before chopping the old splines off. So who knows what is normal.

I have a long term plan to buy a cheap used xfer case off eBay and rebuild it. I’ll likely put a “new” OE lengthened driveshaft in at that time. I recall reading that at some point BMW fixed this problem.
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