View Single Post
  #25  
Old 07-08-2024, 02:01 PM
workingonit's Avatar
workingonit workingonit is online now
Member
 
Join Date: May 2021
Location: DFW Texas
Posts: 1,048
workingonit is on a distinguished road
battery boilovers, repairs following, and precautionary measures taken

Quote:
Originally Posted by ard View Post
voltage regulator on my '72 VW bug died...battery was boiling acid into the cabin. Bad news
I had three VW's back in the day: a '64 Bug, and '72 and '73 SuperBeetles, all with the battery under the rear seats. I had no battery or electrical troubles with the latter two, but I did have a similar battery acid spillage/boilover with the older Bug.

When I bought it (in '71), the '64 had already damaged the floorpan with acid, which was repainted after a cleanup, but was still pock-marked. Soon afterwards, I had the regulator start acting up, and I perceived the smell of the acid, on my drive to the General Motors Training Center I was attending. I went back outside at lunchtime to see what I could do to temporarily fix the problem (I had already bought another regulator at a nearby VW dealership, during lunch), and the instructor and a few other students came over to see what I was doing.

The instructor furnished me with an acid-neutralizing chemical, and an acid-absorbent pad from his supplies, and my VW was "fixed" until I got home. Over the following weekend, I was able to rivet and seal in a new sheet metal plate under the battery, and place a sacrificial metal pan under the battery itself, to catch the acid if the problem ever occurred again, which it didn't.

On the SuperBeetles, I used plastic pans/trays under the batteries, with acid-absorbing pads inside, but neither ever leaked into them. Over the years, on various cars & trucks, I used a lot of those pads, used many plastic battery boxes (or painted the factory metal trays with POR), but most recently, I haven't taken such precautions on our vehicles. I rely on modern factory instumentation and periodic scan tool testing to find and fix battery problems before any battery boilover could occur.

Having made that last statement, can I now expect my X5's battery to dissolve the trunk underfloor, since I never visual inspect it (the trunk is filled with tools & supplies)?
__________________
01 BMW X5 E53,3.0i-5L40E, 7/13/01
topas-blau,Leder-grau,"resto-project car"

Here:
14 Lexus ES350,3.5L-U660E
09 HHR Panel,2.2L-4T45E
04 Chevy 2500HD,6.0L-4L80E
98 GMC Sierra 1500,5.7L-4L60E

Gone:
66 Chevelle Malibu 2dr ht.,327>441c.i.-TH350>PGlide/transbrake
08 Cobalt Coupe,2.2L-4T45E
69 & 75 C10s,350c.i.-TH350
86 S10,2.8L-700R4
73 Volvo 142,2.0L-MT4
72 & 73 VW SuperBeetles,1.6l-MT4
64 VW,1.2l-MT4
67 Dodge Monaco 500 2dr ht.,383c.i.-A727
56 Chevy 210 4dr,265c.i.-PGlide
Reply With Quote

Sponsored Links