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Old 05-31-2009, 11:56 PM
rwalker rwalker is offline
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Join Date: May 2008
Location: San Diego
Posts: 14
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The really bad news....

After fashioning my makeshift coolant return line, I unscrewed the expansion tank cap to top up the system.

When I pulled up on the cap, I noticed that the rubber washer on the very bottom of the cap was hanging off slightly. On closer inspection, I found that the plastic of the expansion tank cap had disintegrated. The plastic lip that holds the last rubber washer on the bottom of the cap had mostly (maybe 80%) fallen off!

Since I'd had that cap off maybe 10 times in the last week or so, I had yet another panic attack: those fragments of cap are likely floating around in the water galleries of my motor!

I immediately removed the expansion tank and flushed it out while being careful to collect anything solid that might be rattling around. What my efforts yielded was saddening: only a tiny fraction of what was missing from the cap was found in my tank.

I can only hope the rest of the cap fragments don't clog a critical gallery, or that the water pump pulverized the chunks before they could do any real damage.

Time will tell.

I have #8 above and a new expansion tank cap on order.

Find attached pictures of the disintegrated cap.

Videos of my situation on YouTube:
YouTube - 2003 BMW X5 expansion tank cap falls apart
YouTube - 2003 BMW X5 expansion tank cap falls apart, pieces recovered from tank


Watch your plastics: BMW did not make these cooling systems to last...
Attached Images
  

Last edited by rwalker; 06-01-2009 at 02:58 AM.
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