Toyota has expanded its initial floormat recall to 4 million vehicles. It will now reconfigure the accelerator pedal to prevent it from getting caught in the floormat, causing unintended acceleration, according to the National Highway Traffic Safety Administration.
The automaker also plans to install a brake-override system on some models; if the brake and accelerator are depressed at the same time, the brake will take precedence.

The recall initially covered the 2007-10 model year Camry, 2005-10 Avalon, 2004-09 Prius cars as well as 2005-10 Tacoma and 2007-10 Tundra trucks. It is also recalling 2007-10 Lexus ES 350, 2006-10 IS 250, and 2006-10 IS 350 models. The increase to 4 million recalled vehicles is to account for those sold since October when the recall was first announced.

Toyota will still replace the floormats, but dealers will also shave three-quarters of an inch from accelerator pedals. By April, Toyota will have replacement pedals of that length.

The automaker will install the break override system on the Camry, Avalon and Lexus ES 350, IS 350 and IS 250 models, calling it “an extra measure of confidence.”

Toyota said it will begin fixing the recalled vehicles in early 2010, starting by notifying Camry, Avalon, and ES 350 owners. The Japanese press is speculating that this recall will cost Toyota around $5 billion. There’s no official word on the cost from Toyota at this point.

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