Two comments for the OP:
1) You don't mention resetting the transfer case after changing the fluid. See the BMW service instruction. The computer measures clutch engagement times and adapts to fluid condition.
http://www.xoutpost.com/bmw-sav-foru...xperience.html
2) Why would turning a crush washer over prevent one from replacing it? It seals on both sides, and a leak on side a is just as bad as a leak on side b. Good practice to replace it every time.
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2007 X3 3.0si, 6 MT, Premium, White
Retired:
2008 535i, 6 MT, M Sport, Premium, Space Grey
2003 X5 3.0 Steptronic, Premium, Titanium Silver
2002 325xi 5 MT, Steel Grey
2004 Z4 3.0 Premium, Sport, SMG, Maldives Blue
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