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  #1  
Old 12-19-2009, 06:52 PM
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Differential Fill/Drain Plug Question

2004 3.0i, ordered new drain plugs for the differential with the rubber seal ring embedded into the plug itself. When I removed the plugs from the differential, they were the older style with seperate aluminum sealing rings. Can I still use the plug with the rubber seal instead, without any worries of fluid leaking from them in the future? Or do I need to get new rings because these plugs are not compatible?
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Old 12-19-2009, 09:21 PM
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The plugs are compatible. The aluminum sealing rings shouldn't leak with just 1 reuse. But if you want to use the newer plugs, it should work as well. My original plugs had the aluminum sealing rings, but a tech at my indy accidentally toss them during the fluid change and it was leaking without those sealing rings. I ended up buying the new style plugs with the built-in rubber seal as they no long make the ones with the aluminium sealing ring. The new plugs are in for almost 1 and a half years now without any leak.

Last edited by dkl; 12-19-2009 at 09:27 PM.
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Old 12-19-2009, 09:40 PM
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I changed my diff fluid for the first time tonight. I also did the transfer case. I re-used the old metal washers. They looked to be in good shape. I was suprised the old oil didn't look too bad. Kinda looked golden brown with a little bit of sentiment. No metal
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Old 12-19-2009, 11:15 PM
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My differential oil was a heavy dark brown color. Real Nasty...Nothing close to the golden yellow Redline fluid I pumped in.
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Old 12-19-2009, 11:25 PM
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Quote:
Originally Posted by CharlieHustleX5 View Post
My differential oil was a heavy dark brown color. Real Nasty...Nothing close to the golden yellow Redline fluid I pumped in.
How many miles for the dark fluid?
I agree, plug washers are compatible-just a different style crush washer. Don't forget to check the torque specs to tighten.

Last edited by II Kings 9:20; 12-20-2009 at 11:41 AM.
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  #6  
Old 12-20-2009, 12:44 PM
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Quote:
Originally Posted by wallyx5 View Post
I changed my diff fluid for the first time tonight. I also did the transfer case. I re-used the old metal washers. They looked to be in good shape. I was suprised the old oil didn't look too bad. Kinda looked golden brown with a little bit of sentiment. No metal
I did them last year. That front diff was tough to get to, took longer than the rear and the transfer case combined.
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Old 12-20-2009, 03:21 PM
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Quote:
Originally Posted by II Kings 9:20 View Post
How many miles for the dark fluid?
I agree, plug washers are compatible-just a different style crush washer. Don't forget to check the torque specs to tighten.
95,228 Miles, both differentials spilled out dark brown fluid.
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  #8  
Old 12-20-2009, 03:24 PM
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Quote:
Originally Posted by John Galt View Post
I did them last year. That front diff was tough to get to, took longer than the rear and the transfer case combined.
Agreed....rear was a breeze. Just loosen plugs, drain, and fill. Front differential required removing the front skid plate and the stiffening plate to access the drain and fill plugs. While you're there, it may be a good time to change your sway bar bushings if they're already worn out since you'll be unbolting the brackets anyways.
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Old 12-20-2009, 05:37 PM
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Guys, don't forget to loosen the fill bolt first. If you drain first and the fill bolt is frozen shut, you will have no way to put fluid back in.
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Old 12-20-2009, 09:31 PM
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Quote:
Originally Posted by II Kings 9:20 View Post
Guys, don't forget to loosen the fill bolt first. If you drain first and the fill bolt is frozen shut, you will have no way to put fluid back in.
....Exactly what I did first because there's no way you're going to be able to refill the diff unless you have access via the fill hole.
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