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  #1  
Old 06-20-2012, 10:49 PM
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Solution to broken coolant return line

Just found that my 2nd replacement coolant overflow line grew brittle and disintegrated. You'd think BMW would figure out how to make this out of a material that's up to the job and BMW's reputation? Fed up with the OEM parts turning to dust, I came up with a simple replacement. Just went to the hardware store and bough some copper tubing. Used the existing rubber ends to secure it with hose clamps, and voila!, Problem solved! No more broken lines and leaking coolant!
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  #2  
Old 06-21-2012, 08:00 AM
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Quote:
Originally Posted by MHKitchen View Post
Just found that my 2nd replacement coolant overflow line grew brittle and disintegrated. You'd think BMW would figure out how to make this out of a material that's up to the job and BMW's reputation? Fed up with the OEM parts turning to dust, I came up with a simple replacement. Just went to the hardware store and bough some copper tubing. Used the existing rubber ends to secure it with hose clamps, and voila!, Problem solved! No more broken lines and leaking coolant!
Good idea! That piece has failed on me twice.
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  #3  
Old 06-21-2012, 08:11 AM
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your coolant color is green? the OE is blue.
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  #4  
Old 06-21-2012, 08:28 AM
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Genius!
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2005 BMW X5 4.4 Sport Upgrades:

Dinan Cold Air Intake
Dinan Stage II Software
Akebono Euro Cermaic Pads
Brembo Rotors
Titan Silver Metal Gauge Rings
DICE IPOD Module
Hardwired Passport 9500ix Radar/Laser Detector
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  #5  
Old 06-21-2012, 08:56 AM
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Quote:
Originally Posted by MHKitchen View Post
Just found that my 2nd replacement coolant overflow line grew brittle and disintegrated. You'd think BMW would figure out how to make this out of a material that's up to the job and BMW's reputation? Fed up with the OEM parts turning to dust, I came up with a simple replacement. Just went to the hardware store and bough some copper tubing. Used the existing rubber ends to secure it with hose clamps, and voila!, Problem solved! No more broken lines and leaking coolant!
9 years and over 150 k miles on the OE tube here with no issues except for having to replace the waterpump, expansion tank and upper radiator hose. Using BMW coolant and distilled water, replacing every 2 years.
If you're using non-approved coolant and/or tapwater, you could be causing the issue. Don't believe Danica P, when you Peak, you lose!
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  #6  
Old 06-21-2012, 10:54 AM
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I am sorry, that looks terrible to me.
It should work, but dang, its ugly.

Sent from my SGH-i917 using Board Express
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  #7  
Old 06-21-2012, 11:07 AM
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Originally Posted by bastereo View Post
I am sorry, that looks terrible to me.
It should work, but dang, its ugly.

Sent from my SGH-i917 using Board Express
Ugly tupe works great...beauty shit break
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  #8  
Old 06-21-2012, 11:10 AM
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Originally Posted by bastereo View Post
I am sorry, that looks terrible to me.
It should work, but dang, its ugly.

Sent from my SGH-i917 using Board Express
And you one of those guys who need rocket scientist to change the headlights bulbs too?
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  #9  
Old 06-21-2012, 11:35 AM
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not just cosmetic point of view, it does not seem to be a good idea. I would worry about sort of chemical reaction between the Cu tube and the coolant solution(acid).
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  #10  
Old 06-21-2012, 12:42 PM
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No Garage Queen here!

Guys, my X5 isn't some wannabe pimp ride, its my daily driver, and is well used for its intended purposes. Its got 184K on it, is parked outside, and the headlights are sandblasted opaque from normal use. It pulls a 20 ft. race car trailer, and hauls a crapload of band gear. I could give a crap what the overflow hose looks like, as long as it WORKS and doesn't disintegrate when I use NORMAL anti-freeze in it (that works with EVERY OTHER auto manufacturer's aluminum engines and cooling systems). I also don't care if there's some chemical reaction, as if there is, its likely better than the OEM part which DISINTEGRATES with predictability when used as designed! Did you notice that the cam cover paint is flaking off the heads from its many temp cycles?
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