Low Beam Fault

[CapeX5]

Have a problem that is driving me nuts. Regularly getting "check low beam". Using Foxwell, it is the right side. Replaced the bulb initially since it was bad. Was fine for a while, than warning came back. Swapped Xenon ignitor from other side. Same issue. Changed the bulb, same issue. Wiring all looks good. Light comes on fine and operates correctly. If I turn lights on, it clears the warning. Warning doesn't come on right away and if I flick lights and off when I start the car, I don't get a warning at all until next stop than start. Any thoughts would be appreciated. Quick note, I used PA soft to run daytime running lights and no problem because the re program would basically do what I did with the switch. Just want it to work properly and would prefer to not run DRL.