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-   -   HELP- removal of header from exhaust system (https://xoutpost.com/bmw-sav-forums/x5-e53-forum/105698-help-removal-header-exhaust-system.html)

kevinkay 02-05-2017 04:53 PM

HELP- removal of header from exhaust system
 
4 Attachment(s)
I think I have a leak in the joint between where the header (after the Cat) attaches to the start of the exhaust pipes. The nuts and bolts are badly rusted away.

RealOEM.com shows bolts/nuts but also looks like the original bolts are tacked onto the header (which what I think mine are). Has anyone ever broken that stud out to replaces them? Drilled out?
Searching if any other DIY have done it or should I look for a muffler shop?
The rusted photos are my car, other photo is someone selling on Ebay to show the studs.

THNAKS!

Emory39 02-05-2017 06:22 PM

They look like bolts .pb blast is what I use. I leave it around an hour or more, then gently try to take them out. good luck

kevinkay 02-06-2017 05:04 PM

2 Attachment(s)
mine are WAY past penetrating oil, one of the nuts was completely rotted away.
They are pressed in studs. (attached photo of what they look like new)
I took it to my local independent muffler shop and bargained with them to get them out and new bolts (non pressed regular bolts) for $100.
They used a torch and air chisel.
I would have had to drill them out.
I will replace them with stainless bolts/nuts in the spring

crystalworks 02-06-2017 07:28 PM

I was going to say they are pressed in bolts, like some wheel studs. Banging them out when they break or stripped is not fun let me tell you.

estorilx53 02-13-2017 07:23 AM

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