Interesting Bilstein discussion. I'd put Bilstein HD's on my wife's Explorer and had to take them out after 1,000 miles they were so bad. Way too much rebound for the stock suspension. But I'd put HD's on a previous Tahoe and they were fantastic. And the HD's in my 911 were way too soft.
FWIW, Bilstein will revalve any of their shocks and struts. I send my 911 shocks and struts to them every year to be rebuilt and revalved any time I make suspension mods. Every time I go stiffer on the torsion bars, or now converting to coilovers, I give them the compression and rebound specs I want and they set the valving up the way I want. And it's a pretty darn good bargain too- about $100 per shock.
I may make a call to Ramone at Bilstein Motorsport and see if he knows the factory specs on the HD's for our X5's. Then maybe we can figure out how to revalve to smoothe them out a bit. I suspect that like a lot of the HD's, the valving is too stiff on compression and too soft on rebound which makes it feel like on every bump it has way too stiff a spring and nothing to control the body going back up after hitting a dip in the road. Very typical of the HD, since it's typically used in conjunction with a lower/stiffer coil spring.
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