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-   -   Tansmission Temperature thoughts --- (https://xoutpost.com/bmw-sav-forums/x5-e53-forum/85339-tansmission-temperature-thoughts.html)

civdiv99 01-05-2012 11:49 AM

Tansmission Temperature thoughts ---
 
Some of you may recall maybe 1 1/2 years ago I did a garage rebuild of my 5HP24. I used a Mobile "multivehicle" synthetic trans fluid. It's been fine.

Now, I also run a B&M trans cooler up front - it fits nicely between the electric fan and the radiator. More thoughts on why I do this follow.......

I posted some info maybe a month ago on reading the trans temp with a multimeter. Of course a IR gun will give ya close enough - I have additional plans for the process I outlined so tossed it on the board while I was at it. But I'd be curious to know if a few of you could hit your pan with an IR therm and let us know what your trans pan temp is after driving around on what counts as a 'warm' day.

It just drives me nuts that BMW will run the trans as hot as they do. I'd bet way over 200 degrees fluid temp. They do this to accomodate the "lifetime" fill idea as the oil needs to exceed boiling point of water to boil off moisture that may condense inside since it's not getting changed. (The trans vent tube is tucked way up in the tunnel).

Since I am not running the lifetime secret squirrel sauce, I am going to have to change it regularly anyway (not that I'd consider the other stuff lifetime in terms other than the "transmission's" lifetime).

The 5HP24 first use was in what - 1995 (ish)? So was under development to whatever extent before then. Way before the secret squirrel sauce and lifetime fill mantra. Now here's where I am going with all this rambling. The ZF kit for my 2002 covered the whole range of years and applications. In other words, the o-rings and seals and various other part numbers didn't change over time and aren't unique to BMW applications. They are the same parts as when 30K changes were commonplace. While I suspect this high $$ fluid is more tolerant of operating temps that seem contrary to good trans oil life, I'm not convinced it's necessarily the best plan. Best compromise to sell cars with a minimum of req'd dealer svc maybe -

Anyway - I would really like anyone using stock trans setup to give us some readings off the pan after driving around or highway trip - I want to know what you see.

And second point, granted I'm a tinkerer, but for those of you (like me) who have strayed from the lifetime fill koolaide, you might want to consider not just the fluid properties in terms of compatibility, but realize that even quality trans fluids generally have a problem with high temps - and trans fluid life drops precipitously when you get well into the 200s. I'm running in the 150s right now, but it is not hot (or warm) out.

Hell, I have a class A motorhome running an Allison with their synthetic transsynd fluid ($$!!!!) The Allison folks included a chart reflecting shortened trans life and effects of temp. That thing only runs trans temp of maybe 170 across Nevada in August (I have a digital readout).

faranks 01-05-2012 12:38 PM

After doing my rebuild and trying to fill correctly, my pan never got that hot according to the IR gun. I still have to top off, so I will take a spirited drive and take an immediate reading.

civdiv99 01-05-2012 01:04 PM

Thanks. Stock trans cooler uses engine coolant to help get up to temp, but it's still just the little box down there catching whatever wind comes off the fan. X5 4.4 runs it's coolant at 108C which is 225F. I'll be changing that this spring - and I'll post how I do it with minimum of hassle, etc. Otherwise, thermostatically controlled or not, I would be surprised to see under 210+ trans temp on a hot summer day..............

Turbo_Bimmer 01-05-2012 01:36 PM

Civdiv99, I have a diagnostic tool to read the transmission temperature sensor. If this is helpfull to you, I could connect my laptop tomorrow while going to work (30 min highway drive) and let you know the max I read.

I read somewhere that the ZF fluid is expensive because it is formulated to be non-conductive since many electrical connectors are submerged in the fluid.
I would be curious though to take a measurement between the ZF stuff and M1, just to see.

RRPhil 01-05-2012 04:45 PM

Civdiv99,

Here’s a typical result from my Range Rover (M62 engine, ZF5HP24 transmission, same cooling system as E53). 110 deg.C. = 230 deg. F.

Clearly the fact that the electric thermostat on the engine operates the engine cooling system at such high temperatures in an attempt to eke out the last bit of fuel economy at part load doesn’t exactly help with the transmission fluid ‘cooling’ (or is that heating?)

http://i260.photobucket.com/albums/i...mperatures.jpg

Phil

Ghost-Flame 01-05-2012 05:27 PM

I don't have any data just some thoughts.

I always thought that tran fluid temps of 220f to 230F were normal. You are running 150F with the added cooler. that's 70f. I would think that would be great for extending the life of the trans.:thumbup:

JCL 01-06-2012 02:29 AM

I'd be completely comfortable with 220 F - 230 F transmission temperature. 300 F would be bad. 170 F wouldn't get rid of the crap that is in there, and so could be a transmission life reducer.

Best indication that the standard fluid temperature is too high or not is if the fluid is getting burnt. Haven't seen that, or heard much in the way of reports of burnt fluid on this transmission, using the standard cooler. That suggests to me that overheated fluid isn't a concern.

RRPhil 01-06-2012 06:14 AM

The transmission ECU in the L322 switches to its ‘cooling strategy’ mode (i.e. inhibits upshifts) if the bulk oil temperature in the transmission reaches 140 deg.C. (284 deg. F.) and cancels it again when the fluid temperature drops below 130 deg.C. (266 deg.F.) – I guess this a BMW strategy so the E53 will do the same?

Phil

Ghost-Flame 01-06-2012 09:07 AM

JCL and RRphil,
it looks like a temperature of 266F to 284F would be the red zone if we had a gauge of the trans on the dash. So, with the accepted operating temp being less than 266F and the optimal around 230F; then 150F to 170F is bad because the dirt doesn't get in suspension.

Is there an advantage to having an auxiliary trans cooler on these transmissions even towing a trailer or a boat?

I tow a trailer with my Motorcycle with my 3.0 e53. The trailer and Bike weighs about 1200 lbs. I generally do high way trips but, I go as fast as I can... 70 to 85... 90:yikes: depending on the State. I always wonder if I am abusing the trans and have thought about getting a trans cooler. Based on these 2 above posts It sounds like the transmission has plenty of cooling ability and cooling it further may be detrimental, am I correct?

Are modern transmissions better at cooling than the old automatics? My uncle burned up a transmission on a brand new 1970ish, loaded, ford LTD station wagon, pulling a pop up camper, when they replaced the transmission they put an auxiliary cooler on it and it lasted for years after that.

SlickGT1 01-06-2012 11:20 AM

I don't know if I will ever put in a cooler again.

I used to think they were life savers, until 2 cars I put it in, the trans died months after. I came to the conclusion that modern cars cool the trans enough as is. I also have a theory that adding cooling lines for the additional cooler reduces line pressure throughout the system. At 200+ deg, tubing and lines will expand and start changing oil levels along with oil pressure. With the transmissions being the sensitive drama queens that they are, any pressure, volume differences might cause more damage than good with a cooler.

There are guys on ClubLexus that are currently working on hard line cooler systems for the same reasons I am stating. (I don't know why though, as I have very rarely seen a trans fail on that site, I know mine lived a happy life with heavy abuse).

I say don't mess with it.

civdiv99 01-06-2012 11:46 AM

Great comments.

I get that there is no revelation here that somehow something is wrong with the stock X5 design. I don't think for a minute there is. I also know that manufacturers shoot to hit 212 degrees if possible to boil off moisture. BUT, I'm not running the OEM fluid, and I know many here who may have changed aren't either, so my point is anyone can do a quick search of transmission temps vs service life. There's a gazillion charts out there - and my Allison manual came with it's own - and it don't like getting much over 200, high $ synthetic and all. I'll stick with the cooler running temps and see how it goes. And I'll follow up on this every now and then - including a failure. Until then - I personally prefer a lower temp.

Some observations I've made just on my vehicles -

2011 Camaro SS 6-sp auto the trans temp runs 180~190 but will climb with spirited driving (which means all the time if I'm driving)

Class A motorhome w/ 8.1 and 5-sp Allison runs maybe 160 going down the road but will hit 190 on a long summer climb. Pulling a car.

2005 Toyota Tundra - only temp I've had is hitting the pan with an IR thermometer. Was running maybe 160 that day, but was a one time check. It has a stand alone trans cooler from the factory as part of towing package.

JCL 01-07-2012 02:29 AM

Quote:

Originally Posted by Ghost-Flame (Post 859409)
Is there an advantage to having an auxiliary trans cooler on these transmissions even towing a trailer or a boat?

I tow a trailer with my Motorcycle with my 3.0 e53. The trailer and Bike weighs about 1200 lbs. I generally do high way trips but, I go as fast as I can... 70 to 85... 90:yikes: depending on the State. I always wonder if I am abusing the trans and have thought about getting a trans cooler. Based on these 2 above posts It sounds like the transmission has plenty of cooling ability and cooling it further may be detrimental, am I correct?

Well, this is just my opinion, because I don't have hard data to back it up. That said, my observations jibe with it. I don't think you are doing any damage to your transmission at those loads. And speed doesn't equate to transmission load. Steady state on the highway, if the torque converter is in lock up mode, isn't putting any significant heat into the transmission.

Quote:

Originally Posted by Ghost-Flame (Post 859409)
Are modern transmissions better at cooling than the old automatics? My uncle burned up a transmission on a brand new 1970ish, loaded, ford LTD station wagon, pulling a pop up camper, when they replaced the transmission they put an auxiliary cooler on it and it lasted for years after that.

Yes, much better. I used to install transmission coolers on vehicles like that (we even had a succession of LTD wagons at home, up to the 460 cid, and used for towing). If those vehicles were towing much, we also put in shift kits, usually a different check valve and spring in one of the passages in the valve body, to firm up the shifts and reduce clutch slippage.

Older automatic transmissions were great sources of heat, and consequently burnt the transmission fluid fairly easily. That is where the whole fluid change process that is debated here came from. Modern transmissions convert more of your engine power to forward motion, in a quest for fuel economy, so there is much less waste heat generated. Less heat means the transmission fluid lasts much longer. Part of it is the transmission shift strategy (backing off the timing during a shift using the ECU, to reduce power and reduce clutch slippage) You can tell that one works, since clutch plates come out of high mileage BMW transmissions looking like new (as reported many times on the rebuild posts) and old 1970 era clutch plates came out cooked. An even more important element is the lock up torque converter. A slipping torque converter generates heat, and all older ones thus generated a lot of heat. A locked up converter (and BMW uses an aggressive lock-up strategy) doesn't produce any heat, as there is no relative motion to churn the fluid.

As a side note, that is what is most important when you are pulling a trailer, that you keep the transmission in lock-up. You can tell when it locks or not (revs change) and as long as it is locked up you are being very easy on your transmission, no matter what load or speed you are at. Too much load and you will have to drop a gear to keep it locked up, but that is better than trying to pull a higher gear and generating heat.

Jeff


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