| davintosh |
06-20-2013 01:30 PM |
http://www.autohausaz.com/secure/Par...1121096372.jpg
That's one of the thrust arm bushings. The bolt that goes through the center and holds it to the frame also keeps that center metal insert in a fixed position; it doesn't rotate. The metal ring on the outside of the bushing is bound tightly to the thrust arm, and rotates with the up/down movement of the thrust arm as the vehicle moves over obstacles. The rubber connecting the center to the outside ring is designed to flex a bit, and allows up/down movement within a given range.
BUT... If the center of the thrust arm is torqued down without first loading the front suspension, the center starts out rotated down. When the vehicle is lowered to the ground and the weight of the vehicle is on that corner, the rubber will already be stretched almost to its designed limit. Thinking about that it's easy to see how the bushing will fail pretty rapidly.
One alternative I'm looking into is using spherical bearings instead of bushings. They are pretty widely used on other vehicles, especially offroad vehicles; one of the guys on the mye28.com developed a set for the e24, e28, e32 & e34, and has pretty good success with them. They do transmit a bit more road noise to the frame and cabin than OE bushings, but their longevity is much improved over OE, and replacing the wear parts is far easier than replacing the entire bushing. They also have a lot less flex than OE, so steering response is far improved as well. Since they are a spherical bearing instead of a rubber bushing, they don't require the suspension to be loaded before torquing down the center bolt.
Right now he's working on a variant that would fit the e53, which should also fit the e39 and a couple of other models. I'm thinking the pricing would be similar.
Moosehead Engineering Spherical Upper Control Arm Bushings
http://images.ecwid.com/images/525075/15262624.jpg
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