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Old 06-26-2011, 06:57 PM
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Join Date: Feb 2010
Location: Cocoa Beach, FL
Posts: 72
TrickerZ is on a distinguished road
Replaced air suspension with springs

Thought I'd give back to the community a bit and explain how I replaced my air system with springs.

Removal was pretty easy. I removed the computer, compressor, air tanks, hoses, air springs and level sensors, then put in the 3.0 X5 springs.

Parts you need:

2 SPRING PAD LOWER 33531093785 $10.22
2 Cover 33531093787 $4.44
2 SPRING PAD UPPER 33531093786 $7.38

and whatever springs you want to run. Just remember if you lower your ride, you'll want to get matching struts as well.

The springs I used are the stock ride height: Lesjofors 42 084 57 in case you can't find them.

Tools you need are ratchet, sockets, crescent wrenches, spring compressor and ratchet strap.

If your ride isn't already bottomed out, you might want to jack up the car first so you don't mess up the air springs.

To remove the compressor, you need to remove the trunk floor, remove the spare tire, remove the 4 bolts holding down the funky dome under the spare, unplug the compressor, flip the dome over and remove the bottom, gut everything out of the dome and put it back together.

Remove the plastic cover surrounding the battery to unveil the computer. It should be labeled 37141092396 (rear axle computer)

Unbolt the plastic pieces around the left and right of the trunk that hold up the trunk floor. You have to remove the ones closest to you first. Once those are out, you can see the air tanks and can remove those and the lines.

Now unbolt the air springs and struts. If you haven't already, jack up the car.

Put the car high on jack stands and remove both wheels. Remove the ride height sensors (you may need to shove a thin wrench into the joint to remove the nut for the arm).

Have a friend stand on the hub and you can squeeze out the air springs much easier.

Once they're out, place the lower spring pad in and hold the upper spring pad in place. While the upper is in place, push the "cover" into it from the bottom and it will lock in place.

Use the spring compressor to compress the spring about 20%. Grab your ratchet strap and loop it around one side of the spring. It'll look a little funny, but you shouldn't be compressing it that much that another is necessary. Make sure you have at least 1 loop of spring left on each side or you won't be able to get the strap out later. Ratchet it down tight and remove the spring compressor.

Now have your friend stand on the hub again and cram the spring in there with the ratchet strap facing out. Have him get off so it's fairly compressed. If you can connect the strut back up, do it. Use a jack to jack up the hub so the strap is loose and then release it. Doing that will also allow you to line up the strut so you can bolt it back in, so check that as you're jacking.

Put everything back together and you're done!

Now bring the car to someone intelligent so they can reprogram the computer to not check for the air suspension and you're completely rid of the annoyance forever.
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