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-   -   Driver’s door handle (https://xoutpost.com/bmw-sav-forums/x5-e53-forum/111403-driver-s-door-handle.html)

andrewwynn 01-22-2020 12:36 AM

Driver’s door handle
 
AWR-fix: Door Handle Carrier Repair: 28¢
https://r.tapatalk.com/shareLink/top...ink_source=app

That's my thread for fixing the DHC.


AWR-fix: Door Lock Actuator Repair
https://r.tapatalk.com/shareLink/top...ink_source=app

That's my thread for fixing the door actuators.

The link to the videos is in that thread.

I've repaired about 3-4 door handle carriers. The new method with a stainless zip tie is amazing. Best part besides being 1/10th of 1% the price is that it's a perfect fit! Even OEM part often needs some tweaking to fit. The one you just took out is 100% compatible!

FYI I never use "Andy"

Budgie 01-22-2020 07:45 AM

Quote:

Originally Posted by Perrier (Post 1176179)
Budgie, you should replace the door handle carrier before it completely breaks. Don't buy the cheap aftermarket. I bought one, and had to file it down in a number of spots to make it fit, then I gave up and returned it when the lock would not fit properly and it was to intricate and detailed to file in inaccessible spots.

Febi-Bilstein is an OEM so may be a good alternative to BMW at half the price.

Andy Wynn, where are those videos you speak of? Link please.

Ordered a Febi DHC from FCPEuro. Thanks for all the advice. Let the fun begin!

B

Perrier 01-22-2020 10:12 AM

Quote:

Originally Posted by andrewwynn (Post 1176184)
AWR-fix: Door Handle Carrier Repair: 28¢
https://r.tapatalk.com/shareLink/top...ink_source=app

That's my thread for fixing the DHC.


AWR-fix: Door Lock Actuator Repair
https://r.tapatalk.com/shareLink/top...ink_source=app

That's my thread for fixing the door actuators.

The link to the videos is in that thread.

I've repaired about 3-4 door handle carriers. The new method with a stainless zip tie is amazing. Best part besides being 1/10th of 1% the price is that it's a perfect fit! Even OEM part often needs some tweaking to fit. The one you just took out is 100% compatible!

FYI I never use "Andy"

Thanks AndrewWynn

andrewwynn 01-22-2020 12:11 PM

Quote:

Originally Posted by Budgie (Post 1176196)
Ordered a Febi DHC from FCPEuro. Thanks for all the advice. Let the fun begin!



B


When replacing, remove the actuator and fix it so it won't freeze in the future.

Budgie 01-22-2020 01:27 PM

Quote:

Originally Posted by andrewwynn (Post 1176210)
When replacing, remove the actuator and fix it so it won't freeze in the future.

Will do. Thanks. I’m going to try the ss zip tie method. If I can do it with confidence, I’ll keep the replacement just in case.

andrewwynn 01-22-2020 08:22 PM

If you have Q post to the thread: pictures are best. I get notices when somebody posts

Budgie 01-23-2020 08:26 AM

@andrewwynn Thanks!

andrewwynn 01-24-2020 06:10 AM

Driver’s door handle
 
FYI the original fix I did on my DHC lasted several years until the other side of the hinge self destructed (ie my fix never broke). I received some donor DHC from an xo member that were in various states of broken and I fixed one of them with the steel zip tie that I used for my updated repair and that has been working ever since.

Also, never had a frozen door any doors that I repaired the actuator, but the actuators where I didn’t add the anti freeze fix will reliably freeze up about one a month in the winter

Budgie 02-19-2020 09:42 AM

Hi folks. Sorry for the delayed update.

The DHC was intact, but the cable was stretched maybe? Anyway, the replacement from fcpEuro was a perfect fit. Winterized the rest of the mechanisms and all is well.

Thanks for your help. I’m off to the next issue. You’ll find me lurking around the wonky moonroof threads.

Cheers,
B

andrewwynn 02-19-2020 10:22 AM

The cable is steel it won’t stretch but what does happen is the sleeve will rust and compress has the same effect. I caught mine starting to do this it can be temporary be repaired with jb weld or just about any epoxy.

I was surprised how often I would hear “my cable stretched “ which I knew really wasn’t possible but when I saw first hand the sleeve rusting and getting compressed it all made sense, the cable won’t pull as far as it just retracts farther into the sleeve vs pull the lever.


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