x5 dawg I decided to tackle the replacment of the inner door seals myself.
Here is a write up on my experience.
http://www.xoutpost.com/C:\Documents..._20\2008_01_03
The prices are from my Canadian Dealer
I purchased 2 inner seals for driver and Passenger. They have the same part number. I also purchased some sill cover clips ( holds the sill down. )
Part No 51-72-7-025-579 Rubber door Seal Cost 120.00 ea
Part No 51-47-8-263-533 Sill cover clip (5 each /side) Cost 1.73 ea
Part No 51-47-8-254-289 Black Driver sill Cost 9.73
Part No 51-47-8-254-290 Black Passenger sill Cost 9.73
#1
Remove the floor sill: pulli up on the floor sill or pry it up with a screwdriver starting at the hinge end. ( the Other end clips into the vertical plastic sill. The clips are very tight in the holes in the frame and it is likely that you will break out the attachments on the sill . I did. I think you should order the sill and order a couple of the clips only sincethe clips can be removed easier once the sill is removed.
#2
Remove the seal: The seal is just pushed onto a centre metal seam on the body. It pushes straight up the middle of the seal. This takes some work to get it started but once it is started it is very easy to pull off.
#3
Install the new seal: .Get some soap and water in a sprayer bottle and use this to get the new seal and seam wet.( lots of water won't hurt) I started on the hinge side and worked my way up to the top of the door frame. Then near the lower hinge across the bottom of the sill . The last side i installed was on the latch side. Make sure the seal is pushed all the way onto the seam. I needed a hammer and block of wood to get it all the way on. (You can tell it is on all the way when you it it with a hammer in the middle there is very little rebound). Put the seal all the way on as you go around because if you don't you will have extra seal that buckles and seems like the seal is to long. It isn't.
#4 Keep working the seal on until it fits properly and is snug up against the bulkead on the door frame.
#5
Finshishing the Seal :Pull the little string of rubber that is attached to the inside of the rubber seal. This is located where the seal ends are attached together. This is supposed to pull the inner lip of the seal out to cover over the inner lining around the door. ( I just got my finger wet with water and pulled the rubber out all the way around with my finger. )
#6
Reinstall the new sill: by sliding the clips onto the sill first .Align them with the holes in the frame by trial fitting the sill. Slide the latchside of the sill under the vertical plastic piece and then push the clips into the frame.
They are very tight so you may need a hammer and block of wood to acomplish this .( I hit the sill with the palm of my hand and banged them in. Rember there are 5 of them to install.
your done except for cleaning up the soap and water.
I took some pictures while I was doing this but I'm not quite tech savey enough to attach them to this write up.
If you want them please contact me and I'll send them to you.
