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-   -   Burnt Fuel Pump Wires (https://xoutpost.com/bmw-sav-forums/x5-e70-forum/115213-burnt-fuel-pump-wires.html)

80stech 06-20-2023 12:27 AM

This happens because someone cheaps out on the metal used on the contacts. If the harness was repaired under the recall and the pump wasn't, then it's possible only half the problem was fixed heading towards the same problem happening again. Even worse, if the connectors on the replacement harness aren't much better than the original ones.

andrewwynn 06-20-2023 01:48 AM

Burnt Fuel Pump Wires
 
Deoxit pro gold! Any contacts. I've literally measured a 160x improvement with two drops of the stuff In a maglite contact!


Sent from my iPhone using Tapatalk Pro

werdn 07-05-2023 04:50 PM

I bought a new harness (61-12-9-387-439), stripped some new wire, and redid the connection. I put heat shrink over the connection, and also electrical tape over the heat shrink.

The car does not hesitate when going uphill anymore. However, the wires are slightly warm to the touch. Is the warmth normal?

80stech 07-05-2023 05:34 PM

Again, the critical part is the connection, if the pump side of the connectors are poor quality and/or oxidized you still might have a problem.

Crimps/soldering needs to be done properly as well.

werdn 07-05-2023 05:39 PM

Quote:

Originally Posted by 80stech (Post 1231121)
Again, the critical part is the connection, if the pump side of the connectors are poor quality and/or oxidized you still might have a problem.

Crimps/soldering needs to be done properly as well.

I am assuming you are talking about the socket that plugs into the pump? The part number that I included in the last post includes the socket. So it is new.

I soldered the wire. I first twisted the stranded wire, then tied it in a Western Union knot. I then put solder over that. After that, I head shrunk the connection.

andrewwynn 07-05-2023 05:56 PM

Quote:

Originally Posted by werdn (Post 1231118)
I bought a new harness (61-12-9-387-439), stripped some new wire, and redid the connection. I put heat shrink over the connection, and also electrical tape over the heat shrink.

The car does not hesitate when going uphill anymore. However, the wires are slightly warm to the touch. Is the warmth normal?


Usually the warmth is from the connection. Did you apply any connection help? Deoxit Gold is the best I've been using since the 90s.

werdn 07-06-2023 12:15 AM

Quote:

Originally Posted by andrewwynn (Post 1231123)
Usually the warmth is from the connection. Did you apply any connection help? Deoxit Gold is the best I've been using since the 90s.

No connection help, just Western Unioned the wires, soldered, and heat shrunk it.

https://imgur.com/a/6UKKFPa


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