I attached a pic of the original seperator from my '01 that had 85k miles on it. I cut the top off to see what was inside.
The other pic is of my current setup. I installed the new seperator higher than original by offsetting the mounting holes, which gave clearance to the hoses so they don't sit on the intake manifold. One of the problems is that the hoses touch the intake manifold. Due to the huge volume of air rushing thru the manifold, it is going to be at roughly the same temp as the outside air. Thus, if it is -20 outside, your seperator hose is going to be sitting on an almost -20 deg piece of plastic, which will of course only contribute to the freezing problem.
I have also insulated the lines. The pic shows some domestic water pipe insulation, I have since changed to some non-combustible industrial fiberglass insulation.[/QUOTE]
X5 in AK, can you tell me where the separator is and where you got the new one? How much? I have two 03 X5s, one w/81K miles and one w/68K miles. I drive them both in ski country in the Rockies so this sounds like a really good PM to do. Also can anyone point me to the info that supports this engine failure problem. I had not heard of it until today. Thanks in advance.