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The sludge in the bottom of the pan is the stuff that didn't go through the strainer at the oil pickup (prior to the filter). It just sits in the pan, and doesn't hurt anything. It is on the dirty side of the filter, not the clean side. It does start to hurt things when it accumulates to the point where it blocks the filter. The screen and filter are designed to separate out the particles that are large enough to do damage. That is why you want to use an OE filter, so that you don't buy a filter that has a larger micron rating that lets larger particles through. The ones that pass through the OE filter are of a size that they aren't considered critical. There aren't gritty metal particles circulating through the filter and abrading bearing surfaces. That is an exageration. All that said, nothing is absolute, and that is why particles in suspension can get trapped in small passageways. There is not a significant flow through those passageways, they are more like dead ends. Over a long period of time, particles can collect there. Such is life. I think you are considering the transmission fluid as primarily a lubricant. While it has that function, it is not a demanding lubrication requirement IMO, and the transmission fluid has many other functions. It is predominantly a heat exchanging medium, and it needs to be non-compressible as it is a hydraulic fluid. The lubrication function is so low on the requirements list that Dexron ATF, a 10 weight straight-grade mineral oil with few lubricating additives, can function for 200,000 miles while not breaking down. This isn't an engine, with high lubricating demands. Hope some of that helps. I am not trying to change your mind on whether you should change your ATF, you have already made that decision and your inventory alone suggests you will keep changing it. Let me know what you think of the training materials I posted above.
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