Door Handle Carrier Installation Problem

[ChiefRider]

This repair has really reminded me why I no longer enjoy working on cars.


I am replacing the DHC in the rear drivers door of my 2004 X5. The entire process has fought me every step of the way, and now I have to take a break out of frustration. The new carrier (aftermarket, but not cheap) appears in every way correct to the one I have removed. My problem is the rear part of the carrier simply will not sit snug against the door skin. I have had it in and out several times, there does not seem to be anything in the way preventing it from sitting flush. With pressure, I can force it into place, but this to me does not bode well for its longevity.


Any suggestions?


Thanks!