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  #101  
Old 05-11-2013, 01:10 AM
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based on the following, there might be an issue with cylinder 5... i am going to keep an eye on it and dig deeper... some of the airmass errors are from me disconnecting MAF while engine was running...

E R R O R M E M O R Y
---------------------------------------
Date: 10.05.2013 23:31:09
ECU: ME9N62_2
JobStatus: OKAY
Variant: ME9N62_2
-------------------------------------------------------------
RESULT: 5 error in error memory !
-------------------------------------------------------------
2E28 CDKDZKU1 - spark coil cylinder 5
Error counter: 9
Logistic counter: 37


1. Umweltsatz
Mileage 142504 km
Engine speed 2800.00 1/min
Engine temperature 90.75 Grad C
Relative air mass 95.31 %
Battery Voltage 14.04 V

2. Umweltsatz
Mileage 142640 km
Engine speed 2560.00 1/min
Engine temperature 99.00 Grad C
Relative air mass 95.31 %
Battery Voltage 13.75 V

3. Umweltsatz
Mileage 142984 km
Engine speed 2600.00 1/min
Engine temperature 96.75 Grad C
Relative air mass 99.61 %
Battery Voltage 14.13 V
Signal not plausibel, ignition circuit control
Test conditions fulfilled
Error not present now, but already stored
Error would not cause a warning lamp to light up
Diagnostic active
Cycle flag set
Error code: 2E 28 28 05 00 00 09 25 45 95 46 B9 F4 95 45 A6
40 C4 F4 92 45 D1 41 C1 FF 96
-------------------------------------------------------------
29CC CDKMD - misfire, several cylinder
Error counter: 1
Logistic counter: 73
Mileage 142984 km
Engine speed 2640.00 1/min
relative air charge 84.00 %
Engine temperature 96.75 Grad C
fuel level 1L / Ink. 81.00 l
Misfire with cylinder cut off
Test conditions fulfilled
Error not occurred yet
Error would cause a warning lamp to light up
Diagnostic active
Cycle flag set
Error code: 29 CC 81 05 00 00 01 49 45 D1 42 70 C1 51 00 00
00 00 00 00 00 00 00 00 00 00
-------------------------------------------------------------
29D1 CDKMD01 - misfire, cylinder 5
Error counter: 1
Logistic counter: 73
Mileage 142984 km
Engine speed 2640.00 1/min
relative air charge 84.00 %
Engine temperature 96.75 Grad C
fuel level 1L / Ink. 81.00 l
Misfire with cylinder cut off
Test conditions fulfilled
Error not occurred yet
Error would cause a warning lamp to light up
Diagnostic active
Cycle flag set
Error code: 29 D1 81 05 00 00 01 49 45 D1 42 70 C1 51 00 00
00 00 00 00 00 00 00 00 00 00
-------------------------------------------------------------
2F08 CDKTAE - intake air temperature sensor, signal
Error counter: 1
Logistic counter: 38
Mileage 143048 km
Engine speed 680.00 1/min
Engine temperature 100.50 Grad C
Ambient temperature 30.00 Grad C
ADC- Voltage intake air temperature 4.98 V
Short circuit after plus
Test conditions fulfilled
Error not occurred yet
Error would cause a warning lamp to light up
Diagnostic active
Cycle flag set
Error code: 2F 08 82 05 00 00 01 26 45 D9 11 C6 68 FF 00 00
00 00 00 00 00 00 00 00 00 00
-------------------------------------------------------------
2D0F CDKHFME - airflow sensor, signal
Error counter: 2
Logistic counter: 38

1. Umweltsatz
Mileage 143048 km
Engine speed 680.00 1/min
Intake air temperature 39.75 Grad C
throttle valve angle based on the lower block 5.10 %DK
ADC- Voltage air mass 0.00 V

2. Umweltsatz
Mileage 143048 km
Engine speed 560.00 1/min
Intake air temperature 18.75 Grad C
throttle valve angle based on the lower block 4.31 %DK
ADC- Voltage air mass 0.00 V
Signal below threshold, shortcut to Minus or line interruption
Test conditions fulfilled
Error not occurred yet
Error would cause a warning lamp to light up
Diagnostic active
Cycle flag set
Error code: 2D 0F 82 05 00 00 02 26 45 D9 11 75 0D 00 45 D9
0E 59 0B 00 00 00 00 00 00 00
================================================== ===========
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  #102  
Old 05-15-2013, 08:33 AM
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Further update:

Digging deeper into the issue, I have connected the INPA (INPA can work on Windows VISTA!!!) and was watching the live data stream as I drove the car.

INPA has so many things available, like "delete", "reset" that I did not touch, as I have no idea what I'd be deleting or resetting, so I resorted to monitoring part only, and resetting only the error codes after saving the data in PDF file for later studying...

Analogue Value 2 shows engine roughness per each cylinder, while the engine is idling - when you open throttle to move the car, the values freeze at "zero" mark, as soon as you let gas pedal go, the data starts streaming...

Anyways, in this live data i have noticed that 7 cylinders were just being "alive", with their bars moving just a bit left and right, but the cylinder #5 was more enthusiastic in its movement - I have heard engine's "heartbeat" a little off and those "misbeats" would coincide with the bar graph for the cylinder #5. So, I think that the coil for cylinder 5 is probably grounding and the #5 is misfiring, as was indicated by the previous data dumps.
It seems that the problems are intertwined, the CCV membrane was torn and was leaking oil back into the engine, the blue smoke on extended idle indicates oil in the engine, and probably, same oil has entered the spark plug chamber and fouled the insulation of the coil which frailed and now is shorting, or the oil is acting as a conductor and is allowing the coil to arc to ground... this is just a theory, just a speculation...

an oil change was done (my first oil change, whooo hooo!!! spilled a little on the ground, but did it nevertheless!!) - I flushed the oil with Liqui Moly Engine flush, let it idle for about 11-12 minutes, dumped oil, put in 8 qt of fresh Castrol full synthetic 5W40, and added two bottles of Auto-RX, (2x 12 fl.oz=24 fl.oz), at 88920 miles. I still see smoke on extended idle, but I am monitoring this issue too...

A question to the engine gurus - where is the cylinder #5? As I am looking onto the the engine, facing the car from the front of the vehicle? the torn CCV membrane was to my left, which is the passenger side (LHD vehicle) of the car. Is cylinder 5 on that side?

a replacement Bosch coil is ordered and is in transit.

The MAF problem is not completely ruled out as of yet - upon cold start-up the engine starts out at 900 RPMs, then moves to 700 RPMs before settling to 600 RPMs which is the setpoint for idling without AC on, or other electrical consumers... during the cold start up, the engine revs up on its own to 1200-1500 RPMS, real fast, then settles back down to idle speed. the behaviour is similiar when the MAF is just disconnected - the engine revs up without the MAF and then settles down... So, the speculation is, that the MAF connection might be faulty, or the MAF itself is on the brink of failure... still, a little bit more of monitoring needed, as the engine without MAF revs up and then idles slightly at higher RPMS, then 600, but when it revs up on its own, it falls back to regualr 600 RPMs... More studying is being done...

more to the air management - a K&N filter has arrived. I have installed the filter (at 88980 miles), and have noticed that the "misfire" condition of the cylinder #5 has reduced, and the engine idles a bit better (still revs up on its own from cold start), and the car pulls a little better. Not sure how to read this behaviour yet, more monitoring to come...
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  #103  
Old 05-15-2013, 11:01 AM
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cylinders facing fron the front are 1-2-3-4 on the left and 5-6-7-8 on the drivers side side. That assumes you have left hand drive. The problem you are having is very unlikely that it has anything to do with MAF as disconnecting it made little difference. Did you check the plug and plug wire on no. 5 cyl? I don't use an INPS as I am all Apple but it sounds like coil is firing. What do the instructions say about the readout you are getting? Could also be the throttle body or the idle control.
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  #104  
Old 05-15-2013, 11:06 AM
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If oil was getting into the engine it could easily be a fouled plug. If there was or still is oil in the spark plug well a likely cause is the wire is grounding out to the engine.
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  #105  
Old 05-15-2013, 11:11 AM
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To eliminate the MAF, run test with the MAF disconnected or remove the MAF and clean it with and only with MAF cleaner. It may not eliminate the problem if the MAF is bad but it will likely reduce you problem.
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  #106  
Old 05-15-2013, 11:44 AM
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thanks redliner...

it seems that there are several problems, that could be interconnected... the MAF operates, as when i disconnected it, the engine's speed surged, it stuttered a moment, and than it caught itself and kept on running (on the preset table of values, not the MAF supplied values, as the MAF was disconnected). this confirms that the MAF is working but does not rule out that the MAF might have an intermittent fault. the system registers the absence of the MAF, just as it is supposed to. I have cleaned out the MAF using the CRC MAF cleaner, but, from what i have heard on the grapevine, if the MAF is dying, the cleaning will only prolong the agony... I have located a Bosch MAF in Germany that I can get once it is deemed that my MAF is gone south...

from the cylinder numbering (thank you for the post) it seems that the CCV membrane was perforated on the side of cylinder #1, the passenger side of the car (mine is LHD), the one on the driver's side was intact, but the cylinder #5 is on the driver's side... it does not go with the initial theory that I had about the perforated CCV membrane and the misfiring #5 being in relation to each other.. it still does not rule out that the #5 is shorting out because of possible oil contamination of the spark plug cavity... Once the new coil arrives, I will venture into the engine bay again to replace the coil, evaluate the oil presense in the cavity and to clean up the throttle valve...

are there any special considerations for the throttle body cleaning? do I need to remove the valve throttle body from the engine and clean it off the car? in that case, I will need to get myself a gasket to be prepared for reinstall... if the throttle body can stay in place during cleaning, should i follow any special procedure for cleaning? I will be searching the forums for the info but if anyone knows the answers or has the links, it is much easier...

Thanks guys...
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  #107  
Old 05-15-2013, 12:36 PM
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I have tried to clean a MAF several times. It has worked sometimes, doesn't feel like it is back to 100% and doesn't last long. At least by cleaning it there was a noticeable difference that was indication it was sick. When you clean a MAF spray the inside wires for an extended period of time and at several angles. Those are the important wires. There is a throttle body cleaner or you can use carburator cleaner. Clean it will the engine off and it may be difficult to start after. You will need to remove the air intake tube. Before you clean it, with the engine running, watch the throttle body and see if it is moving while at idle. If the problem is a coil it is best to change all 8 as many times the other start failing, some say because of the new one, not convinced that is why. I would look at the spark plug in that cylinder to see if it light brown, even if it is I would replace it. There is little you can do to test a coil. You can attach and ohm meter to the two outside terminals and it should read between .4 and .8 ohms. The easiest way is to swap coils and see it the the INPA shows the problem has moved. If it hasn't it is not the coil.
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  #108  
Old 05-15-2013, 01:03 PM
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I do have the throttle cleaner, so i will use that... probably will not clean the MAF anymore, should it show the sign of dying, i will just get another one...

As far as the coils go, it seems that buying all 8 was more expensive than to buy 6+1+1... weird math... lol... so, i got one coil, and will test the coil #5 by moving it around, to see if the problem moves... the INPA shows irregularity with cylinder #5 on the live stream - i would say, it feels as if the coil is supposed to have 10Amps going through and there is a nanosecond short from coil to engine and that undercuts the 10Amps and some juice is diverted to ground and only 4Amps are making it to the plug... This is just mental picture in my mind, i am not saying it is what actually happens in the engine...

we'll see, i am waiting on the coil...

BTW, the K&N filter seems to improve the #5 performance - it does not "short" as often... still shorts though...

I am not a fan of throwing parts at a problem in hopes that it will go away, but I needed a new filter anyways, the MAF and the throttle body cleaners are about $5 a piece and can be considered as preventative maintenance and the $35 for two CCV membranes was a needed repair, as one of them was torn... So far i got the coil that could be a problem, or could be not a problem... once it is here, i will find out...


so, about the throttle body - you say, once i take off the airbox, the MAF, the tube, i should fire the engine up and watch the valve... is it supposed to move, flap, wave at me, smile? before spraying the cleaner, I will turn the engine off. now, you say it will be hard to turn on? will it ever turn on?

I've read about using a toothbrush or whatnot - should I invest in one??? and I should not remove the throttle body, right? what happens with all the gunk (if there is any) during the clean-up? will it go inside into the intake? or I should somehow dig it out? questions, questions... lol...
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  #109  
Old 05-15-2013, 01:22 PM
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are you sure that the #5 performance isn't related to a fouling plug? I guess once you move the coils around you will find out, but if you have 90k and are on original plugs it might be time.

I had a random misfire code and I'm replacing plugs preventatively, but may do a coil as well if the problem persists.
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  #110  
Old 05-15-2013, 01:43 PM
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there is a possibility that a plug creates the problem... i feel ok with changing just one coil at a time (even though, all 8 need to be changed, just to be on the same schedule), but with plugs, i think i should venture out for all of them at once... so, for now i will try the coil, and then try to further narrow the problem to see where the culprit is... but you are right, the coils and the plugs are going on my to do list...
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