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#1
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Oh believe me....the signs weren't ignored. I knew exactly what it was. Unfortunately however I didn't have another vehicle to use at such short notice otherwise trust me....I would have been using it without hesitation.
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#2
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It's the brittle issue that I'm more worried about - almost a silent killer.
Lot's of horror stories of them failing at 90k+ over in the UK with zero warning. |
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#3
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Here are my $.02 cents when it comes to M62 engines. In all of my M62 equipped BMWs when even ever I got to the point of resealing the timing covers I have always gone in and replaced the guides and chain for future piece of mind. My X5 started to exhibit a whirring sound at 99K miles and I thought it was one of the tensioners or bearings on the alternator, ac compressor and come to find out it was the beginning of guide failure. I like to have piece of mind that where ever I drive my BMWs they are mechanically sound. I could have gone a few more thousands of miles before changing them but I was already half way in there. The guides are gonna fail and I much rather be proactive then reactive to the situation when it occurs. This is a known concern with the M62 engines in the BMW X5.
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#4
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__________________
2003 X5 4.6 | 2000 540i Touring Formerly owned: 2004 Range Rover | 2000 M5 | 2000 540i/6 1995 750il | 2003 Mercedes S500 | 2003 540i/6 |
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#5
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I just placed a massive parts order from FCP Euro for all of the chain guide-related parts. It was quite the list, especially since I'm doing the valley pan as well. The total ended up being around $650 with shipping, thanks to some aggressive price-matching.
__________________
2003 X5 4.6 | 2000 540i Touring Formerly owned: 2004 Range Rover | 2000 M5 | 2000 540i/6 1995 750il | 2003 Mercedes S500 | 2003 540i/6 |
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#6
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#7
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The upper timing covers are covered in half an inch of grime as well... that should make disassembling the engine entertaining. Time to stock up on brake cleaner and degreasers.
__________________
2003 X5 4.6 | 2000 540i Touring Formerly owned: 2004 Range Rover | 2000 M5 | 2000 540i/6 1995 750il | 2003 Mercedes S500 | 2003 540i/6 |
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#8
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And of course the day after I last posted I got sick and that threw me off for a few days, ugh. I was finally feeling better last night so I got some more work done.
The first thing I did was drain the cooling system so I could remove all the hoses. Thankfully on the X5 there's a proper drain plug in the radiator on the driver's side, but you have to remove the expansion tank cap up top or else practically nothing comes out. Once I drained a lot of the coolant out I was able to remove the expansion tank and all the cooling hoses. More coolant came out when I removed the lower radiator hose, and some came out of the alternator housing as well, so keep those drain pans handy! Once the cooling hoses were removed, I proceeded to removing the clutch fan. I do own the proper tool for this, but a friend is borrowing it, so I had to remove it with the redneck method. I sprayed the fan clutch nut with PB blaster, let it sit for a little, and then put a 32mm wrench on the nut and whacked the wrench with the mallet until the nut came loose. It's not the most glamorous method, but it does work every time! With the fan removed, I was able to remove the fan shroud, which is only secured with three push rivets. This is what the engine looked like at this point: ![]() Look at the nasty gunk around the passenger side upper timing cover: ![]() Yum. ![]() I removed the belts and continued the disassembly, moving on to removing the upper timing covers. I initially sprayed the timing covers down with brake cleaner so I could find the bolts in the sea of grime. The Vanos solenoid gaskets had a bunch of goopy black rubbery stuff around them, which makes me think somebody had messed with them before. The Vanos solenoids came out pretty easily with the proper socket tool. Once those were out, I undid the 6 bolts on each timing cover and removed the timing covers. Neither timing cover presented too much of an issue, and their gaskets were hard as a rock and practically disintegrated upon removal. Once the timing covers came off, that's when things got interesting... The tensioner rail had been ground down quite a bit by the chain, indicating that the plastic had worn away a long time ago. There was no plastic at all on the U-guide. ![]() Over on the other side, the U-guide was missing all of its plastic as well. ![]() Curiously enough, the plastic guide on the driver's side looked pretty much intact. ![]() I also found a few interesting pieces of plastic laying around... ![]() Looks like one of the guide pieces got caught somewhere particularly warm and started melting, how fascinating! This is how the engine looked when I called it a night: ![]() Next on the agenda is to disconnect the battery (which is annoyingly placed under the compressor in the trunk), remove the harmonic balancer, remove the water pump, remove the alternator, and then undo the big crank bolt (aka the Jesus bolt). Fun times ahead!
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2003 X5 4.6 | 2000 540i Touring Formerly owned: 2004 Range Rover | 2000 M5 | 2000 540i/6 1995 750il | 2003 Mercedes S500 | 2003 540i/6 |
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#9
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OMG!
![]() You go Danny! :thumb up: :thumb up: You are making this look easy! Mike
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Mike Dallas, TX & Appleton, WI 2003 E53 4.4i Pearl Beige 2003 E46 330Xi Monaco Blue 2007 E90 335Xi Black Sapphire Metallic 2011 F25 X3 28i Black Sapphire Metallic |
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#10
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nice progress, glad this 4.6 went to a proper owner. To another 200k!
__________________
2004 BMW M3 Individual 2009 BMW E70 X5 35d 2011 BMW E70 X5 35d - Totaled 2009 BMW M3 E90 - SOLD 2006 E53 X5 4.8iS - SOLD 2002 E46 M3 Convertible - SOLD 2006 E46 M3 ZCP - SOLD 2011 E70 X5 35d - SOLD 2000 E39 ///M5 - SOLD 2003 E53 X5 4.6iS - SOLD 2006 E83 X3 3.0i MSport - SOLD 2000 E46 323Ci - SOLD |
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